Aluminizing in the Field

Story & Photos by Rick Kelsch

The week before Starfest, Rosemary and I attended a regular meeting of the South Simcoe Amateur Astronomers (SSAA) in Tottenham. We were pleasantly surprised to find that the evening's speaker was Alan Ward, of MOONWARD Vacuum Coatings, specialists in metallic and dielectric thin films for optical surfaces.

Alan gave an entertaining and informative talk on optical coatings, and passed around a circular piece of glass which had been treated with anti-reflection coatings; the glass appeared to be a torus shape, but upon close inspection, the "hole" which appeared to be in the middle was actually not a hole, but rather a multi-layer dielectric coating designed to be totally anti-reflective, as compared to the "donut" which was uncoated for comparison purposes. We were all, to be sure, very impressed!

After the meeting, Rosemary was speaking to Alan, and he told her that he'd like to do an aluminizing demo at Starfest, and that it would, as far as he knew, the first time anywhere that an aluminizing was to be done in the field (literally!). In order to do it, they would require both electric power and a source of cold running water. Rosemary volunteered our trailer site as having both, and the result is shown in the following images.

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Setup

John Moon explaining the equipment set-up & process

Pumping

Interested spectators watch as both mechanical & diffusion pumps are started up

Deposition

Aluminum vapour being deposited on the glass substrate

Done

Vacuum released, John waits to remove bell jar

Bell Jar

Close-up of bell jar with safety cage removed

Opening Opening

John and Alan removing heavy (~ 3/8" thick) bell jar

End Result

Aluminized surface (reflecting the grass below the apparatus) of glass substrate

Wrapping Up

Alan, holding the freshly aluminized mirror and answering questions.

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